fix: move set_debug_mode to kugetsu-config.sh

The queue daemon crashes with 'set_debug_mode: command not found'
because cmd_continue() calls set_debug_mode(), but that function
was only defined in the main kugetsu script.

Instead of duplicating the function, move it to kugetsu-config.sh
which is always sourced before kugetsu-session.sh in all contexts.

Fixes #207

skills/kugetsu/scripts/kugetsu-config.sh

@@ -32,7 +32,7 @@ if [ -f "$KUGETSU_DIR/config" ]; then
 fi
 
 mask_sensitive_vars() {
-    local line="$1"
+    local line="${1:-}"
     for var in GITEA_TOKEN GITHUB_TOKEN GITLAB_TOKEN API_KEY PASSWORD TOKEN SECRET; do
         if [[ "$line" =~ $var ]]; then
             line=$(echo "$line" | sed -E "s/=.*/=***MASKED***/")
@@ -41,6 +41,11 @@ mask_sensitive_vars() {
     echo "$line"
 }
 
+strip_ansi_codes() {
+    local line="${1:-}"
+    echo "$line" | sed 's/\x1b\[[0-9;]*m//g' | sed 's/\x1b\[[0-9;]*[a-zA-Z]//g'
+}
+
 load_agent_env() {
     local agent_type="${1:-base}"
     local env_file="$ENV_DIR/${agent_type}.env"
@@ -59,3 +64,26 @@ load_agent_env() {
         set +a
     fi
 }
+
+set_debug_mode() {
+    local filtered_args=()
+    local debug_mode=false
+    
+    for arg in "$@"; do
+        case "$arg" in
+            --debug)
+                debug_mode=true
+                ;;
+            *)
+                filtered_args+=("$arg")
+                ;;
+        esac
+    done
+    
+    if [ "$debug_mode" = true ]; then
+        export KUGETSU_VERBOSITY="debug"
+        echo "[DEBUG] Debug mode enabled" >&2
+    fi
+    
+    echo "${filtered_args[@]}"
+}

skills/kugetsu/scripts/kugetsu-log.sh

@@ -24,7 +24,9 @@ cmd_logs() {
             echo ""
             echo "--- $log ---"
             tail -20 "$LOGS_DIR/$log" | while read line; do
-                echo "  $(mask_sensitive_vars "$line")"
+                line=$(strip_ansi_codes "$line")
+                line=$(mask_sensitive_vars "$line")
+                echo "  $line"
             done
         fi
     done

skills/kugetsu/scripts/kugetsu-queue-daemon.sh

@@ -44,7 +44,7 @@ check_task_completion() {
 
     if [ -n "$pid" ] && [ "$pid" != "None" ]; then
         if ! kill -0 "$pid" 2>/dev/null; then
-            local worktree_path=$(issue_ref_to_worktree_path "$issue_ref" "$HOME/.kugetsu-worktrees")
+            local worktree_path=$(issue_ref_to_worktree_path "$issue_ref" "$WORKTREES_DIR")
             local has_commits=false
 
             if [ -d "$worktree_path" ] && [ -d "$worktree_path/.git" ]; then
@@ -64,7 +64,7 @@ check_task_completion() {
         fi
     else
         if [ -n "$session_id" ] && ! opencode session list 2>/dev/null | grep -q "$session_id"; then
-            local worktree_path=$(issue_ref_to_worktree_path "$issue_ref" "$HOME/.kugetsu-worktrees")
+            local worktree_path=$(issue_ref_to_worktree_path "$issue_ref" "$WORKTREES_DIR")
             local has_commits=false
 
             if [ -d "$worktree_path" ] && [ -d "$worktree_path/.git" ]; then

skills/kugetsu/scripts/kugetsu-session.sh

@@ -83,6 +83,10 @@ EOF
     if [ -n "$existing_base" ] && [ "$existing_base" != "null" ]; then
         if [ "$force" = true ]; then
             echo "Warning: Reinitializing sessions (force mode)" >&2
+            echo "Destroying all sessions, worktrees, and logs..." >&2
+            cmd_destroy --base -y 2>/dev/null || true
+            cmd_destroy --pm-agent -y 2>/dev/null || true
+            rm -f "$LOGS_DIR"/*.log 2>/dev/null || true
         else
             echo "Error: Base session already exists: $existing_base" >&2
             echo "Use --force to reinitialize" >&2
@@ -221,7 +225,10 @@ cmd_delegate() {
         exit 1
     fi
     
-    nohup sh -c "GITEA_TOKEN='${GITEA_TOKEN:-}' opencode run '$message' --session '$new_session'" >> "$log_file" 2>&1 &
+    local msg_file="$LOGS_DIR/msg-$new_session.txt"
+    printf '%s' "$message" > "$msg_file"
+    nohup sh -c "GITEA_TOKEN='${GITEA_TOKEN:-}' opencode run '@$msg_file' --session '$new_session'" >> "$log_file" 2>&1 &
+    rm -f "$msg_file"
     echo "Delegated to new session (logged to $(basename "$log_file"))"
 }
 
@@ -234,20 +241,22 @@ create_session() {
     fi
     
     local before_json=$(opencode session list --format=json 2>/dev/null)
-    local before_ids=$(echo "$before_json" | python3 -c "import sys,json; sessions=json.load(sys.stdin); print(' '.join(s['id'] for s in sessions))" 2>/dev/null || echo "")
+    local before_set=$(echo "$before_json" | python3 -c "import sys,json; sessions=json.load(sys.stdin); print('|'.join(s['id'] for s in sessions))" 2>/dev/null || echo "|")
     
-    opencode run --fork --session "$base_session" "new session" 2>/dev/null
+    opencode run --fork --session "$base_session" "new session" >/dev/null 2>&1
+    
+    sleep 1
     
     local after_json=$(opencode session list --format=json 2>/dev/null)
-    local after_ids=$(echo "$after_json" | python3 -c "import sys,json; sessions=json.load(sys.stdin); print(' '.join(s['id'] for s in sessions))" 2>/dev/null || echo "")
+    local after_sessions=$(echo "$after_json" | python3 -c "import sys,json; sessions=json.load(sys.stdin); [print(s['id']) for s in sessions]" 2>/dev/null || true)
     
     local new_session_id=""
-    for sess in $after_ids; do
-        if [[ ! " $before_ids " =~ " $sess " ]] && [[ "$sess" != "$base_session" ]]; then
+    while IFS= read -r sess; do
+        if [[ -n "$sess" ]] && [[ ! "$before_set" =~ \|${sess}\| ]]; then
             new_session_id="$sess"
             break
         fi
-    done
+    done <<< "$after_sessions"
     
     echo "$new_session_id"
 }
@@ -309,26 +318,44 @@ cmd_start() {
         exit 1
     fi
     
+    local session_file=$(issue_ref_to_filename "$issue_ref")
+    local session_path="$SESSIONS_DIR/$session_file"
+    local worktree_exists=false
+    
     if worktree_exists "$issue_ref"; then
-        echo "Issue '$issue_ref' already has a worktree. Use 'kugetsu continue' instead."
+        worktree_exists=true
+    fi
+    
+    local session_exists=false
+    if [ -f "$session_path" ]; then
+        session_exists=true
+    fi
+    
+    if $worktree_exists && $session_exists; then
+        echo "Issue '$issue_ref' already has a worktree and session." >&2
+        echo "Use 'kugetsu continue $issue_ref' to continue work." >&2
         exit 1
     fi
     
+    if $worktree_exists && ! $session_exists; then
+        echo "Warning: Worktree exists but session is missing. Removing worktree to recreate both..." >&2
+        remove_worktree_for_issue "$issue_ref"
+        worktree_exists=false
+    fi
+    
+    if ! $worktree_exists && $session_exists; then
+        echo "Warning: Session exists but worktree is missing. Removing stale session to recreate both..." >&2
+        rm -f "$session_path"
+        remove_issue_from_index "$issue_ref"
+        session_exists=false
+    fi
+    
     local active_count=$(count_active_dev_sessions)
     if [ "$active_count" -ge "${MAX_CONCURRENT_AGENTS:-3}" ]; then
         echo "Error: Max concurrent agents (${MAX_CONCURRENT_AGENTS:-3}) reached. Use 'kugetsu continue' or wait for an agent to finish." >&2
         exit 1
     fi
     
-    local session_file=$(issue_ref_to_filename "$issue_ref")
-    local session_path="$SESSIONS_DIR/$session_file"
-    
-    if [ -f "$session_path" ]; then
-        echo "Session file already exists: $session_file"
-        echo "Use 'kugetsu continue $issue_ref' to continue work."
-        exit 1
-    fi
-    
     create_worktree "$issue_ref" "$WORKTREES_DIR"
     
     local new_session_id=$(create_session "$base_session_id")
@@ -351,7 +378,10 @@ cmd_start() {
     load_agent_env "dev"
     
     cd "$worktree_path"
-    nohup sh -c "GITEA_TOKEN='${GITEA_TOKEN:-}' opencode run '$dev_message' --session '$new_session_id'" >> "$LOGS_DIR/dev-$new_session_id.log" 2>&1 &
+    local sanitized_id=$(echo "$new_session_id" | sed 's/[^a-zA-Z0-9_-]/_/g')
+    local msg_file="$worktree_path/.kugetsu-msg.txt"
+    printf '%s' "$dev_message" > "$msg_file"
+    nohup sh -c "GITEA_TOKEN='${GITEA_TOKEN:-}' opencode run '@$msg_file' --session '$new_session_id'" >> "$LOGS_DIR/dev-$sanitized_id.log" 2>&1 &
     
     echo "Session started for '$issue_ref': $new_session_id"
     echo "Worktree: $worktree_path"
@@ -400,16 +430,24 @@ cmd_continue() {
     local worktree_path=$(python3 -c "import json; print(json.load(open('$session_path')).get('worktree_path', ''))" 2>/dev/null || echo "")
     local issue_ref=$(python3 -c "import json; print(json.load(open('$session_path')).get('issue_ref', ''))" 2>/dev/null || echo "")
     
+    if [ -z "$worktree_path" ] || [ ! -d "$worktree_path" ]; then
+        echo "Warning: Worktree is missing for '$session_name'. Recovering..." >&2
+        rm -f "$session_path"
+        remove_issue_from_index "$session_name"
+        echo "Calling cmd_start to create new session and worktree..." >&2
+        cmd_start "$session_name" "$message"
+        return $?
+    fi
+    
     if [ -z "$message" ]; then
         message=$(build_dev_agent_message "$issue_ref" "")
     fi
     
-    if [ -n "$worktree_path" ] && [ -d "$worktree_path" ]; then
     cd "$worktree_path"
-        nohup sh -c "GITEA_TOKEN='${GITEA_TOKEN:-}' opencode run '$message' --session '$opencode_session_id'" >> "$LOGS_DIR/dev-$opencode_session_id.log" 2>&1 &
-    else
-        nohup sh -c "GITEA_TOKEN='${GITEA_TOKEN:-}' opencode run '$message' --session '$opencode_session_id'" >> "$LOGS_DIR/dev-$opencode_session_id.log" 2>&1 &
-    fi
+    local sanitized_id=$(echo "$opencode_session_id" | sed 's/[^a-zA-Z0-9_-]/_/g')
+    local msg_file="$worktree_path/.kugetsu-msg.txt"
+    printf '%s' "$message" > "$msg_file"
+    nohup sh -c "GITEA_TOKEN='${GITEA_TOKEN:-}' opencode run '@$msg_file' --session '$opencode_session_id'" >> "$LOGS_DIR/dev-$sanitized_id.log" 2>&1 &
 }
 
 cmd_list() {